Showing posts with label lager malt. Show all posts
Showing posts with label lager malt. Show all posts

Friday, 7 May 2021

AK grists after WW II

We're nearly done. Just a couple more posts and that will be it for AK. At least for now.

I have been considering lumping all these posts and a few extra recipes into a book. Which I'd predictably call AK!. Would anyone be interested in that? It wouldn't be a huge book, probably only about 60 or 70 pages.

There's a surprisingly large number of malts represented: seven in all. Though no single beer contains more than four and most only a couple. Most is in the form of base malt, which isn't all pale malt, as you might expect.

Strong used a combination of PA malt, the best-quality pale malt and mild malt. The latter seeming to negate the former. Not sure why they'd go for that combination. The others all stick with trusty old pale malt, except for the 1967 iteration of Eldridge Pope, which includes a hefty amount of lager malt. 

Eldridge Pope's beer was the only one to use crystal malt. In the case of the 1982 version rather a lot, coming to almost 20% of the total grist.

AK grists after WW II
Date Year Brewer Beer pale malt PA malt mild malt black malt crystal malt lager malt
22nd Jan 1946 Shepherd Neame AK 84.87%     2.27%    
15th Jul 1947 Shepherd Neame AK 92.31%          
19th Mar 1952 Strong SAK   29.13% 55.34%      
3rd Jan 1964 Eldridge Pope BAK 76.49%       5.97%  
6th Jan 1967 Eldridge Pope BAK 49.86%       8.03% 19.39%
17th May 1982 Eldridge Pope BAK 74.19%       19.35%  
27th Jun 1984 Eldridge Pope BAK 70.00%       10.00%  
Sources:
Strong brewing record, number 79A01-A3-3-27.
Eldridge Pope brewing record.
Shepherd Neame brewing record held at the brewery.

Adjuncts next.

 

Tuesday, 10 April 2018

Kilning Lager malt

A classic post today. Basically just a series of tables. You know how I love me a good table or two

"Kilning.
The finishing temperature (in the malt) for the three types of malt employed in lager brewing vary as under:—


Pale  140° to 178° F.
Medium  196° to 207° F.
Dark  201° to 212° F.

Particulars of treatment on the kilns:—

For pale and medium malts 12 hours on upper (drying) floor.

12 hours on lower (curing) floors.


Loaded 6 A.M. and 6 P.M. . . . 24 hours in all.

Pale. Medium.
Turnings. Hour. Temperature in air, º F. Turnings. Hour. Temperature in air, º F.
1 8 100 1 7 113
2 9 106 2 8 118
3 10 113 3 9 125
4 11 122 4 10 128
5 12 131 5 11 131
6 1 136 6 12 145
7 2 145 7 1 156
8 3 156 }  8 2 167
9 4 156 }* 9 3 180 }    
10 5 150 }  10 4 180 } **



11 5 180 }    
* In malt, from 3 to 5.30, 167° F. ** In malt, from 3 to 5.30, 203° F.
Note.— Mechanical turners are almost universally employed on both floors.

Dark Malt.
24 hours on upper (drying) floor.
24 hours on lower (curing) floor.

The analyses of the various malts yield the following results:—

Time. Temperature in air (curing). ºF.
Loaded at 7 a.m.—
to 10 a.m. 113
11 A.M. to 2 P.M. 122
3 P.M. to 8 P.M. 133
9 p.m. to midnight 145
at 1 a.m 154
2 A.M 167
3 A.M 180
from 3 A.M. to 6 A.M. 212 in malt. (Thausing).

Windisch, on the other hand, gives the following average composition of these three classes:—

Highest kiln heat in malt. Pale, 166-178° F. (56-65° R.) Medium, 189-212° F. (70-80° R.) Dark, 223-246° F. (85-95° R.)
Colour of the corn Pale Pale Yellowish.
Colour of the flour White Yellowish Yellow.
Taste and smell Mildly aromatic Aromatic Strongly aromatic.
Moisture 5.5 p.c. 4 p.c. 3 p.c.
Extract of the malt 73 p.c. 73 p.c. 73 p.c.
Extract of the dry substance 77 p.c. 76 p.c. 75 p.c.
Maltose in extract 74-76 p.c. 70-74 p.c. 66—68 p.c.
Apparent attenuation, Frohborg yeast 73-75 p.c. 70-72 p.c. 65-67 p.c.
Apparent attenuation, Saaz yeast 64 p.c. 61 p.c. 56 p.c.
Acidity (as lactic acid) 0.6 p.c. 0.8 p.c. 1.0 p.c.
Saccharification period 10-15 mins. 20 mins. 30 mins.
Colour of an 8 per cent, wort Pale yellow Full yellow Gold yellow to brownish.
Expressed in N/100 iodine solution 1-1.5 cc. 3-4 c.c. 6-8 c.c.

Journal of the Institute of Brewing, vol. XVII, 1920, page 492.
By pale, medium and dark, I assume that they mean pils, pale Munich and dark Munich. Obviously, these aren;t the only three malts used in Lager brewing. They're the three base malt. Roasted malt was also used in very dark beers.

Sunday, 21 September 2014

Brewing in Denmark and Germany in 1960

I didn't want to let up on the Lager deluge while I was busy harvesting analyses. In the meantime I'll be plucking the plums from a 1960 article from the Journal of the Institute of Brewing about brewing in Germnay and Denmark. I don't know about you but I can't get enough of this stuff.

It was written by A. J. Mayfield of Truman. He'd won an award in 1959 and it seems to have allowed him to study in Denmark and Germany for a year. The article is a report of his studies.

First a quick introduction to brewing in the two countries:

"Introduction
In this study of certain Continental brewing methods, it was found essential to relate variations in procedure both to local taste and to the brewing laws prevailing in the areas concerned, in order to see how individual brewers satisfied local demands with the means at their disposal. Thus, Danish brewing, although founded on the Bavarian methods of last century, is now allowed far more scope in the matter of adjuncts and beer additives than is its German counterpart, and this provision is reflected in many aspects of the brewing process.

Classification for duty in the two countries is rather similar and involves a few well-defined groups of beers covering the whole gravity range, the tendency being for certain popular gravity types to be brewed at the top of the range allowed. The common beer in Denmark was at 1043° and in Germany at 1044°. German export beer, pale or dark, was generally at 1052°, Bock was at 1065° and Double Bock at 1075°."
Journal of the Institute of Brewing, Volume 66, 1960, pages 494 - 495.

Though not mentioned there by name, the Reinheitsgebot dictated differences in German and Danish brewing practice. The Danes had indeed founded their modern brewing industry on Bavarian traditions and techniques. Carlsberg's first Lager was in the dark Munich style.

I'm not sure what the "common beer" in Germany was. 1044º is at about the bottom end of a Pils gravity. But in 1960 Export was the most popular style. I'm a bit flumoxed because the gravity is too low for Helles.

Now a little more detail about Danish brewing:

"Denmark
Malt adjuncts and soluble chill-proofing agents are allowed and artificial carbonation is practised. Maize was the usual adjunct, up to 30% being used, and tannic acid and enzyme treatments were employed in the lager tank and at bottling."
Journal of the Institute of Brewing, Volume 66, 1960, page 495.

30% is a lot of maize. English brewers rarely used more than 10-15%, though William Younger in Scotland sometimes had 40% maize grits in its beers.

Now malting:

"Malting.— Malting barley consisted mainly of the Scandinavian varieties, Carlsberg II, Herta and Hafnia, with nitrogen contents usually 1.6-1.8%. Pilsner was the basic brewing malt, with the high diastatic power essential for maize conversion; values of 50-60° L. were normal. Extract (Congress wort) ranged from 98 to 104 lb. per Qr. and the difference between fine and coarse extract could be as much as 6 lb. per Qr., the resulting malt having a characteristic gritty bite.

The two major maltings visited (Carlsberg and K.B.) provided extreme variations in the production of this type of malt. One favoured a long cool process with 45-65 hr. in steep at 50° F. and an 8-day germination rising to 60° F.; the other preferred 40-60 hr. in steep at 69° F. and a 6-day growth to 64° F. Subsequent kilning was identical, with the temperature rising to 190° F. in 24 hr."
Journal of the Institute of Brewing, Volume 66, 1960, page 495.

98 to 104 lbs of extract is very high. Somewhere in the 90's is the best I've seen in British brewing records. Though this is doubtless a lab extract rather than one from an actual brew.

Hang on. I've analyses of British malt from the 1930's. here you go:

2 row Malts in the 1930's  
Pale Ale malts Mild Ale malts malt from foreign 2-row barley
Spratt-Archer Plumage-Archer Plumage-Archer Spratt-Archer Yorkshire plumage Moravian Chilean Chevalier Bohemian Hanna
moisture % 1.5 1.8 1.7 2.1 2 1.8 1.6 2.5
Extract, lb. 336 lb 100.5 100.6 100.6 99 99.4 98.9 99.9 99.8
colour, 1 inch cell 4.5 4 6.5 6 7 6.5 6.5 4
cold water extract % 18 18.7 19.1 18.7 17.7 17.1 18.7 20.2
diastatic activity Lº 36 37 32 35 32 37 38 35
extract on dry malt 102 102.4 102.3 101.1 101.4 100.7 101.5 102.3
total nitrogen % on dry malt 1.342 1.314 1.322 1.4 1.469 1.518 1.48 1.52
PSN % 0.51 0.509 0.488 0.541 0.469 0.562 0.618 0.6
PSN % on total nitrogen 38 38.7 36.9 38.6 33.3 36.9 41.8 39.5
PSN % on total wort solids 0.67 0.67 0.64 0.72 0.65 0.75 0.82 0.79
Source:
"Brewing Science & Practice" H. Lloyd Hind, 1943, p. 254, 256 & 258
Notes:
PSN = permanently Soluble Nitrogen

You can see that the moisture content and extract are pretty similar to the Danish malt. The diastatic power of the latter is indeed much higher, by something like 50%. Doubtless the pale malt was darker in colour, too, than Danish pilsner malt.

You can probably guess what I'll say next. Loads more of this to come.

Tuesday, 18 November 2008

More malt 1920-1939

Malt again. Apologies for being so repetitive. I'm making slow progress through "Brewing Science & Practice" by H. Lloyd Hind.

No jokes today. I can't think of anything funny to say about malt. If you can, let me know. There'll be lots more about malt in the months to come. Sounds like a threat, doesn't it?



Black malt
This was produced by roasting malt which had already been kilned in a revolving cylinder over gas jets. The aim was to roast the grains evenly and to avoid carbonising any. In practice, it was quite tricky to achieve. The carmelisation desired occurred at 445º F, but at just a slightly higher temperature, 480º F, carbonisation began.

Black malt was a standard ingredient in Stouts, but was also used in some other dark beers. Though not all brewers used black malt in their Stouts. Whitbread used chocolate malt and brown malt instead.


Roast Barley
When raw grain was roasted in a cylinder the result was roasted barley. This, like black malt, was mostly used to colour Stout. The flavour was not as rich as that of black malt, though it did aid head retention.


Amber malt
Two methods were used in the final stages of making amber malt, when the temperature was increased suddenly to darken its colour. One was roast it in a cylinder, similar to the way black malt was produced. The other was to use a kiln, raising its temperature by adding oak battens to the fire. This process gave the malt an empyreumatic (burnt) flavour considered superior to that of malt made using the cylinder method.

A small of diastatic activity was sometimes still present in amber malt. (Source: "Brewing Science & Practice" H. Lloyd Hind, 1943, page 275.) Diamber was a type of amber malt manufactured in such a way that it still retained most its diastatic power, around 26º Lintner.

There was a considerable variation in the colour of amber malt and some overlap between the darker versions and lighter types of brown malt.


Brown malt
As with amber malt, brown malt could be finished in a kiln or in a cylinder. The main differences with amber malt were a generally darker colour and a complete destruction of the diastase. Brown malt was falling out of favour, though London brewers still used it in their Porter and Stouts.


Crystal or caramel malt
Unlike roasted malts such as amber, brown and black, where kilned malt was heated in a revolving cylinder, crystal malt was made from green malt which had not been kilned. The malt was heated gradually to a temperature of 150º to 170º which liquefied the inside of the grain. As te process continued and the temperature rose higher, the grains began to roast. After two or three hours the grains were removed from the cylinder and as they cooled, the inside of the grains cystalised.

A far larger amount of sugar formed in grains, with maltose amounting for as much as 50% of its weight. Due to the presence of water in the grains, something similar to mashing, with the enzymes coverting starch to sugar, took place.

The colour of crystal malt varied even more than amber malt, as you can see in the table below.


Lager malt
There were two types of lager malt: pale and dark. The former, called Pilsen malt, had a colour of 2º Lovibond and a diastatic activity of 60-85º Litner. Dark Munich malt had a colour of 7-10º Lovibond and a diastatic activity of 30º Litner. Both types were made in Britain as well as being imported from the continent. Continental lager malts tended to have higher a nitrogen content and be less well-modified than British malts. The extract yielded was also slightly poorer.

Rather surprisingly, lager malt sometimes turns up in brewing logs. Not just in Lagers, but in British styles, too. As, at around 64/- a quarter, it was one of the most expensive malts, seeing it used in Mild is quite a shock.


Barclay Perkins September 11th 1936 XX, X
Amber____________3,68%
crystal____________4,82%
Dereham Californian__19,53%
Lager Kulmbacher____5,86%
Dereham MA________36,12%
Dereham MA NXOB___6,83%
Maize_____________12,86%
Garton No. 3 sugar____10,29%

Barclay Perkins had begun brewing lager in the 1920's and built a special brewhouse for that purpose. I suppose that explains why they would have lager malt lying around the brewery. Still odd to see it used in a Dark Mild, though.



Wheat malt
Because of the delicate nature of the grains, it was difficult to malt wheat without damaging them. As a consequence wheat malt tended to be under-modified and cause clarification and stability problems. For these reasons, it wasn't much used in Britain. Sometimes small amounts were added to the grist to aid head retention, something which still happens today with some Bitters.


Malted oats
Many Stouts contained a small proportion of malted oats. The amount was usually pretty small - often less than 1% of the grist. This wasn't just limited those beers called Oatmeal Stout. Most Barclay Perkins and Whitbread Stouts contained some oats. "Oat malt is used, mainly in oat malt stouts, for its flavour and nutritive properties." Given the miniscule amounts of oats employed, it's hard to see how they could add much flavour or nutrition.




Malt extract
Wort produced from very lightly cured malts was reduced in a vacuum pan to produce a concentrated syrup. Most malt extracts had a very high degree of diastatic activity, as much as 350º Lintner. They were used by brewers in a variety of ways. Of course, they were a source of fermentable material, but their high diastatic activity could also be of use in grists high in adjuncts.

Malt extract could be added either in the mash tun or in the kettle. Non-diastatic malt extract, added in the copper, aided head retention.